Small whiff or real leak?
Natural gas and propane have no smell of their own. Utilities and propane suppliers add an odorant, mercaptan, which smells like rotten eggs or sulfur, so you'll notice a leak. A brief whiff when you first turn a burner on and it takes a second to light is normal. A smell that lingers with the knobs off, that you notice walking past the grill, or that gets stronger near the tank, hose or control panel is not normal.
Propane is heavier than air. It sinks and collects in low spots: inside the grill cabinet, under an island, in a planter box next to the patio. Natural gas is lighter and rises. Either way, an enclosed built-in island is exactly where gas can build up, which is why most islands need vent panels.
Once the gas is off and the smell is gone, don't use the grill again until the source is found. The smell coming back when you open the supply means there's still a leak.
Where grill leaks usually come from
Most common first, based on what our techs find.
Tank-to-regulator connection
A loose connection, a worn or missing seal, or cross-threading. The most common leak by far on propane grills.
Learn moreCracked or chewed hose
Sun-rotted rubber, a hose pinched under the cart, or a hose rodents have chewed. Mice and rats love grill cabinets.
Learn moreBurner not seated on its orifice
After cleaning, a burner put back beside the orifice instead of over it sprays gas into the firebox.
Learn moreLeaking control valve
Worn seals in a burner valve leak at the stem behind the knob. You smell it at the control panel.
Learn moreLoose fitting at the manifold or flex line
Built-in grills have threaded connections where the supply line meets the grill. Heat cycles and vibration loosen them.
Supply line problems
On natural gas, a leak in the pipe run to the island. That's plumbing, and may be the gas company's or a plumber's job.
Learn moreWhat you can check, once it's safe
With the smell gone and no flames anywhere nearby, a soap test on the visible connections is a reasonable thing to do on a propane grill. Mix dish soap and water, brush it on the tank valve, the regulator connection and along the hose, then open the tank valve slowly with all burner knobs off. Growing bubbles mean gas is escaping. Close the tank right away. Our step-by-step soap test guide covers it in detail.
If the leak is at the tank connection, closing the valve, disconnecting, checking the seal and reconnecting hand tight sometimes solves it. If it bubbles again, the regulator or tank valve needs replacing.
That's as far as a homeowner should go. Don't test with a flame. Don't tighten fittings inside the control panel, and don't try to repair a hose with tape.
How we find and fix a grill leak
- 1
Confirm it's safe to work
We check for gas at the grill and in the cabinet before anything else. If the leak is on the house side of the shutoff, we stop and refer it to the gas company or a plumber.
- 2
Pressure and leak test
With the supply on and burners off, we test every connection from the shutoff or tank to the burners using leak detection solution, and an electronic detector where useful.
- 3
Replace the failed part
Regulator, hose, flex connector, valve, or fitting. Damaged parts get replaced, not patched.
- 4
Retest everything
Every joint we touched gets leak tested again under pressure.
- 5
Light and inspect
We light every burner, check flame quality, and confirm burners are seated on their orifices. On built-ins we check that island vents are open.
Gas smell questions
I turned the gas off and the smell went away. Can I use the grill?
Not until you've found the source. If the smell comes back when you open the supply, there's a leak. Do a soap test on the propane connections, or call us.
Who do I call, the gas company or a grill tech?
If the smell is strong, near the house, at the meter or along the gas line, call your gas company or 911 first. If it's clearly at the grill and goes away when the grill's supply is shut off, a grill technician can find and fix it.
Is a little gas smell when I light the grill normal?
A short whiff right as the burner catches is normal. A smell before you turn anything on, or one that lingers after the burner is lit, is not.
Can a gas leak cause a fire inside the grill?
Yes. Gas collecting under a closed hood or inside an island cabinet can ignite all at once when the grill is lit. That's why you should always light with the hood open, and never light a grill that smells of gas.
How much does a leak repair cost?
It depends on where the leak is and what part needs replacing. Turn the gas off, then call or text us with photos of the tank, hose and control area and we'll quote it.
Related guides
BBQ Grill Repair
On-site repair for gas grills: ignition, burners, valves, regulators, gas leaks and the hardware that wears out, with common parts carried on the truck.
SafetyHow to Do a Gas Leak Soap Test
How to check a propane or natural gas grill for leaks with soapy water, step by step, and what to do if you find bubbles.
SafetyGrill Safety Checklist
A practical safety checklist for gas grills and outdoor kitchens, from placement and gas checks to grease fires and what to do in an emergency.
Buying advicePropane vs. Natural Gas Grills
How propane and natural gas grills differ in heat, convenience, setup and safety, and when converting a grill from one to the other makes sense.
TroubleshootingMice and Rats in Your Grill
Signs of mice and rats in a grill or outdoor kitchen, how to clean up safely, what they damage, and practical ways to keep them out for good.
Gas off and smell gone? Let's find the leak
Call or text us and we'll get a tech out to track it down. If the smell is strong or near the house, call your gas company or 911 first.