Why assembly matters more than it looks
Most grill assembly mistakes don't show up right away. A burner that isn't seated on its valve orifice will still light, sort of, with a yellow flame and a gas smell. A heat shield installed upside down sends grease to the wrong place. A regulator hose kinked behind the cart starves the burners on a hot day. An electrode bent during assembly leaves you with an igniter that never quite catches.
We see these on repair calls a few months after a new grill was built at home. Assembly done by someone who knows how grills work avoids all of it, and saves you an afternoon.
What assembly includes
- Unboxing and checking every part against the parts list
- Inspecting for shipping damage before assembly starts
- Cart or base assembly, leveling, and casters locked
- Burners seated correctly on each valve orifice
- Heat plates, flavorizer bars, grates and warming rack installed
- Igniter wiring routed and electrodes gapped
- Grease tray and drip cup installed
- Propane regulator connected to the tank, or natural gas hose connected at the shutoff
- Leak test on every gas connection
- Test fire of every burner, with air shutters adjusted
- Initial burn-off to remove factory oils
- Walkthrough of controls, cleaning and storage
- Boxes, foam and plastic hauled away
How it goes
- 1
Tell us what you bought
Send the brand and model so we know how long it takes and what tools to bring.
- 2
Unbox and check
We lay everything out on drop cloths, check it against the list and look for damage. Missing or damaged parts are better found now than halfway through.
- 3
Build
The cart, firebox and components go together in the right order, with fasteners tightened properly.
- 4
Connect and test
Gas connection made, every fitting leak tested, then each burner is lit and adjusted.
- 5
Clean up
We burn off the grill, give you a quick tour and leave with all the packaging.
What we assemble
- Freestanding gas grills on carts, from Weber and Napoleon to premium stainless models
- Pellet grills, including Traeger
- Flat-top griddles
- Kamado grills and their tables or nests
- Smokers, offset and vertical
- Portable and countertop pizza ovens
- Patio heaters and propane fire tables
- Freestanding carts for built-in grill heads
For built-in grills that go into an island, see built-in grill installation, which also covers gas hookups at the island.
Gas connections, done right
The part of assembly that matters most for safety is the gas connection. On propane grills, that means a properly seated regulator on a tank in good condition, with a leak test at the tank valve and every fitting. On natural gas grills, it means the right hose for the grill's output, connected to a shutoff valve that's within reach. If you want to check connections yourself later, our gas leak soap test guide shows how. If you'd like to switch a propane grill to natural gas, ask about conversion before we build it.
What's not included
We assemble and connect the grill. We don't run new gas lines to the patio, install electrical outlets, or pour pads or build surrounds. We don't fill propane tanks, so have a full one on hand if you want to cook the same day. We also don't do warranty registration for you, but we'll note the serial number so you have it.
Placing the grill
Where the grill ends up matters as much as how it's built. We'll set it on a level surface with clearance from walls, fences, eaves and plants per the manufacturer's instructions, and away from the house's windows and doors. On a propane grill, the tank should sit upright in the cart with the hose free of kinks and clear of the firebox. If you live near the beach, a spot out of the direct path of the wind and sprinklers helps the stainless last longer, and a breathable cover is worth having from day one.
Grill assembly questions
Will you assemble a grill I bought online?
Yes. Have it delivered to your home, then call or text us with the brand and model and we'll schedule a visit.
How long does assembly take?
Most freestanding gas grills take one to three hours depending on size. Large premium grills and smokers can take longer.
Can you move the grill into the backyard?
We can usually move a boxed grill from the driveway to the patio if there's a clear path. Let us know about steps, narrow side yards or hills when you book.
Does professional assembly affect my warranty?
No, and a properly assembled grill avoids the kinds of failures warranties often exclude, like damage from incorrect assembly.
Can you assemble a patio heater or fire table too?
Yes. We assemble and leak test those along with the grill. For repairs later, see patio heater repair.
What does assembly cost?
It depends on the size and type of grill and how complex the build is. Call or text us with the brand and model and we'll quote it.
Related guides
Freestanding vs. Built-In Grills
How freestanding cart grills and built-in island grills compare on flexibility, installation, gas supply and long-term care.
SafetyHow to Do a Gas Leak Soap Test
How to check a propane or natural gas grill for leaks with soapy water, step by step, and what to do if you find bubbles.
SafetyGrill Safety Checklist
A practical safety checklist for gas grills and outdoor kitchens, from placement and gas checks to grease fires and what to do in an emergency.
Care & how-toDo Grill Covers Help or Hurt?
Grill covers can protect a grill or quietly rust it. Here's how to tell which, what to buy, and how to use one in LA's coastal fog, sun and ash.
Buying advicePropane vs. Natural Gas Grills
How propane and natural gas grills differ in heat, convenience, setup and safety, and when converting a grill from one to the other makes sense.
Buying adviceCast Iron vs. Stainless Grates
How cast iron, porcelain-coated cast iron and stainless steel grates compare for searing, upkeep and lifespan, plus how to care for each.
RepairRegulator & Hose Replacement
Worn propane regulators, cracked hoses and tired natural gas flex connectors replaced and leak tested.
RepairIgniter Replacement
Electrodes and igniter wires cleaned, regapped or replaced so every burner lights from the button again.
RepairGas Smell at the Grill
Smell gas at the grill? Safety steps first, then the common leak points and how a technician finds and fixes them.
RepairLow Flame & Weak Heat
Flames stuck on low and a grill that won't get hot: regulator bypass, blockages and gas supply problems diagnosed and fixed.
Get your new grill built
Call or text us with the brand and model, and let us know when it's arriving. We'll set a time to assemble it.
